Connecting Rods
Category Description
“Black Panther” Connecting Rods
Description: “Black Panther” offers connecting rods in I beam section in normal or fractured split according to engineering specification used by OEM’s.
Our partner factory has in house Forge shop, die and tools design and development facilities and own finishing machines to offer a complete package of total quality control, cost effective parts, quick deliveries and aggressive new product development.
“Black Panther” are a world class accredited tier 2 OE supplier of finished connecting rods to the automotive vehicle and power train manufacturers.
Capacity: Weight 0.500 Kg to 10 Kgs
Raw Materials: The connecting rods are mostly made from virgin crack free fully tested steel grades EN8D, SAE8620, EN15, 42CrMo4, C70, 40Cr1, 20MnCr5, EN19 and Aluminum alloys.
Resultant quality of connecting rods is greatly determined by the quality of inputs. The raw material is sourced from best available steel Giants in India. The current raw material suppliers are:
Ø Bhushan Power & Steel Limited
Ø FACOR
Ø Kalyani Steels
Ø Rashtriya Ispat Nigam Limited
Ø Remi Metals
Ø Steel Authority of India Limited (SAIL)
Ø Vardhman Steels
Forging Facilities: Connecting rods are forged in our partner factory's own forge shops by closed die method having following facilities:
Ø 4-Belt Drop Hammers of 0.75 Ton, 1.0 Ton, 1.5 Ton and 2.5 Ton of capacity
Ø Shearing Machines
Ø Coining Machines
Ø Power Press
Ø Shot Blasting Machine (250 Kg Capacity)
Heat Treatment: Normalizing, Quenching and Tempering - these are currently done outside from quality vendors.
Machine Shop Facilities:
Our partner factory has amalgamation of High Tech, special purpose and conventional machines that are able to machine and finish raw steel forged connecting rods with a capacity of half million connecting rods per annum.
“Black Panther” connecting rods are manufactured using
Ø CNC/VMC (for Drilling, Tapping, Boring, Milling operations)
Ø Fracture split machine
Ø SPM (Boring, Deep oil hole/Gun drilling, 2 Spindle Automatic Nut Runner Bolt tightening)
Ø Other conventional machine line (Lathes, Drilling operations)
Ø Surface Grinders, Internal Grinders, Honing and Lapping machines
Ø Weight Control Machines
Die & Tool Room Facilities:
Ø In-house Die-Designing
Ø In-house Die Developing on VMC
Ø EDM
Ø Pantograph Machine
Ø Shaping Machines
Ø Milling Machines
Ø Lathe Machines
Ø Radial Drill
Quality Control & Inspection:
Quality of connecting rods are checked at
Ø Incoming raw material for chemical testing
Ø Crack detection of forged connecting rods
Ø Hardness, Weight, Micro structure and size checking of forged connecting rods
Ø In process size checking at end of each machining operation
Ø Final size checking before packing
Ø 100% checking for visual defects, weight, small end/big end and CTC dimensions.
Using
Ø 3D CMM
Ø Pneumatic air gauges (for checking sizes, Taper, Ovality), other conventional measuring equipment
Ø Microscope
Ø Magna-flux & ultrasonic crack detectors
Ø Spectro Analyzer
Ø Hardness Tester
Ø Laser Marking Machines
Range: Readily available range of over 300 types of connecting rods.
We always have stock of most of connecting rods in our range
“Black Panther” produces Connecting Rods compatible to Mahle reference number.
“Black Panther” produces Connecting Rods compatible to BF-Germany reference number.
“Black Panther” produces Connecting Rods compatible to KolbenSchmidt reference number.
“Black Panther” produces Connecting Rods compatible to Original equipment manufacturer (OEM) reference number.
“Black Panther” produces Connecting Rods as per customer’s specification & design. (Custom products)